Disc Manufacturing
You rock and so should your release. We are all about producing some of the best products out there, keeping our prices competitive and providing personal support through the whole process. You are not just a number in the system with us. Your Project Manager will personally see your project from quote to doorstep. We also totally dig custom projects so if you don’t see what you are looking for or have a wacky idea, let us know.
Take a look at the options below to decide the best combination for you. Next, get a quote and a Project Manger will contact you with our lowest pricing.
Disc Manufacturing Methods
Duplication
Disc duplication is all about quick turnaround and smaller quantities. Duplication is the process of “burning” CD-R’s or DVD-R’s on high-end custom duplication machinery. The disc face is printed using industrial quality thermal printing systems. We do not use cheap inkjet systems that can smear or smudge. Screen or offset printed discs are also available (minimum quantities required).
Replication
When you need 500 or more discs, replication is often your best bet. We create a glass master that stamps your audio or data. Many people call these ‘retail-ready’ or ‘manufactured’ discs. The discs are printed in full color using offset printing at no extra charge. If you prefer, spot color screen-printing is available by request.
Printing and Packaging Options
Disc Printing Options
Thermal
Available in grayscale or full-color for short-run duplication orders. This printing method uses a sublimation process to transfer the print image permanently onto the disc. This creates stunning images that wont smudge scratch or fade which makes it superior to inkjet based prints.
Screen-Print
Screen-printing uses inks that are pressed through a fine mesh to create the image. It is best used for discs with solid spot colors, especially when a silver “knockout” effect is desired. Up to 4 spot colors are included in your disc cost with additional colors available for an additional charge.
Offset
Offset printing uses plates that transfer the image in reverse onto rubber rollers and then onto the disc. This uses the CMYK color method to create a large color spectrum. We include offset printing at no additional cost to ensure you get the best print without compromise.
Standard Packaging Options
Spindle
50 or 100 count case for bulk CD orders. Free with bulk orders.
Standard Jewel Case
Traditional plastic case which holds 1 disc, an insert and 1 (black tray) or 2 (clear tray) sided tray cards.
Slim Jewel Case
Thin version of the standard jewel case with no tray card. Holds 1 disc and insert.
DVD Style Case
Traditional style black case. Holds 1 disc, outside wrap and inside insert.
Paper Sleeve
White envelope with flap and plastic window. Holds 1 Disc.
Poly Sleeve
Clear plastic sleeve with a similar look to a paper sleeve and better damage resistance. Holds 1 Disc and an optional 2 Panel Printed Insert.
Printed Packaging Options
Jacket
Full color printed cardboard slipcase with no view hole. Made from sustainable materials and printed with soy based ink. Holds 1 disc.
Wallet
Foldout version of a jacket, made from the same materials. Currently available in a bi-fold configuration, which holds 1 disc. Multiple configurations are available as a special order.
Digipak™
A favorite amongst fans and labels, the Digipak™ style case includes a wallet like exterior with a plastic tray interior. Currently available in 1 tray with 4 panel or 6 panel. Additional options can be added such as matte coating and booklet slits.
Inserts and Tray Cards
CD Insert
Available in 2 Panel, 4 Panel, and 6 Panel in full color on recycled stock for standard and slim jewel cases and Poly Sleeves.
CD Tray Card
1 panel recycled sheet with spines for standard jewel cases. Available in full-color outside/blank inside or full color, both sides.
DVD Wrap
1-page outside recycled slip for DVD style cases. Full color outside/blank backside.
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